Aero Senior Design

Mechanical Engineering Department

Anagnost College of Engineering and Computer Science

California State University Northridge

 

                                                                                                                     

2025-2026

2024-2025

2023-2024

2022-2023

2021-2022

2020-2021

2019-2020

2018-2019

 

 

Project Overview and Mission Objectives

The Aero Senior Design course is a hands-on capstone project offered by Mechanical Engineering department that emphasizes the importance of educational values and technology advances. The students design, manufacture, assemble, and test a radio-controlled airplane, while applying engineering fundamentals, analytical methods, and software tools. In this multidisciplinary project, sub-teams of Aerodynamics, Structure, Avionics, and System-Integration work together to achieve the project goals. In the first phase of the project, the focus is on applying engineering principles to a comprehensive design effort utilizing computer-aided design and analysis tools. In the second phase, students manufacture, assemble, and test the designed primary aircraft along with its supporting components. The design is refined through an iterative process, leading to improved performance outcomes. In the final phase, the team participates in various competitions, including International SAE Aero Design Competition, CSUNPosium, and the College Senior Design Project Showcase (SDPS).

The current mission challenge (2024-2026) focuses on airborne package delivery. This application represents a critical avenue for developing sustainable logistics solutions while addressing key transportation challenges, including traffic congestion and environmental impact. The team works on developing airborne delivery systems with autonomous capabilities for real-world delivery scenarios, for different transportation phases including takeoff, payload delivery, navigation, retrieval, and landing. The design autonomy is aligned with the current needs in industry and public to reduce human intervention, while enhancing reliability and operational efficiency.

The Aero Senior Design project provides an opportunity for students from different departments (Mechanical Engineering, Electrical and Computer Engineering, and Computer Science) to apply the fundamentals and knowledge they have acquired during their undergraduate studies. Within the Aerodynamics sub-team, the students utilize computational fluid dynamics (CFD) tools, semi-empirical methods, and experimental tests to design the primary aircraft configuration, while analyzing flow field characteristics, stability, and control. The Structures sub-team is responsible for structural analysis, material selection, manufacturing, assembly, integration, and testing. The Avionics sub-team focuses on flight control systems, data acquisition, tracking, autonomous operations, computer vision, machine learning, target detection, and software development. The Systems and Integration sub-team ensures effective coordination among all sub-teams, conducts risk analysis, manages system integration, improves overall performance, and ensures compliance with competition requirements.

Throughout the project, students develop essential professional skills, including teamwork, systematic design, and time, cost, and resource management. Over the course of the two-semester sequence, students complete preliminary and critical design reviews, prepare technical reports, and participate in competitions. Similar to practicing engineers in industry, students take a project from conceptual design through manufacturing and testing. This experience enhances their understanding of engineering fundamentals, strengthens their ability to address both technical and managerial challenges, and develops critical communication skills.

Over time, the Aero Senior Design project has undergone continuous improvement. It also supports the Mechanical Engineering Department in meeting ABET accreditation criteria by providing students with the experience of designing and developing a complex engineering system. I am pleased that the Aero Senior Design teams have successfully completed and showcased high-quality work over the past several academic years, earning several prestigious awards in the International SAE Aero Design Competition, CSUNPosium, and the CSUN Senior Design Project Showcase (SDPS). For any questions or additional information, please feel free to contact me.

 

Shadi Mahjoob, PhD

Professor

Mechanical Engineering Department

California State University, Northridge

Email: shadi.mahjoob@csun.edu

 

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Fall 2025 - Spring 2026

 

 

The 2025-26 Aero Senior design team was a diverse team with 22 students from Mechanical Engineering, Electrical and Computer Engineering, and Computer Science departments. The team participated in the International SAE Aero Design West Competition which was concluded in April 2026 in Texas. The SAE Aero Design Competition consists of three classes: Micro, Regular, and Advanced. Our team competed in the Advanced Class, which is the most challenging category of the competition, and earned the following distinctions:

4th Place in Flight Demonstration Readiness Review (FDRR) Presentation

4th Place in Mission Performance

5th Place Overall

in the Advanced Class of International SAE Aero Design West Competition in 2026.

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Our team competed against 21 strong teams from the United States, Poland, Spain, China, India, Canada, and Mexico. Organized by the Society of Automotive Engineers (SAE), the competition provides students with a rigorous, industry-like experience featuring high standards, demanding design requirements, and performance-driven evaluations. The current mission challenge focuses on airborne package delivery, a critical area for developing sustainable logistics solutions and addressing transportation challenges such as traffic congestion and environmental impact. The emphasis on autonomous design aligns closely with current industry and public needs to reduce human intervention while improving reliability and operational efficiency. During the competition, team members also had valuable opportunities to engage with industry professionals, receiving technical feedback, career guidance, and recognition for their work.

In addition, the team participated in the 2026 SDPS and 2026 CSUNPosium, where the students presented the engineering details of the project and received:

Two 1st Place Awards in 2026 CSUNPosium

           

On August 22, 2025, the team showcased the project at the Grand Opening and Ribbon Cutting of the Autodesk Technology Engagement Center at CSUN. 

 

    

  

 

 

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Fall 2024 - Spring 2025

 

 

The 2024-25 Aero Senior design team was a diverse team with 25 students from Mechanical Engineering, Electrical and Computer Engineering, and Computer Science departments. The team consists of subteams of Aerodynamics, Structure, Avionics, and System & Integration. Our 2024-25 CSUN Aeronautics team was awarded as the Top Mechanical Engineering Senior Design Team for Oral Presentation at Senior Design Project Showcase (SDPS) Competition, organized by the CSUN College of Engineering and Computer Science in May 2025. The team also participated in 2025 International SAE Aero West Competition in the Advanced Class and was placed 4th for Flight Demonstration Readiness Review (FDRR) presentation. During the competition, the team members had the chance to connect with industry professionals, gaining insights for improvements, career advice, and recognition for their work. The team also presented the engineering details of the project in 2025 CSUNPosium. We have had a diverse team who collaborated well for the success of the team. It was inspiring to see the dedication and involvement from every team member.

 

                          

      

 

The team was awarded as the Top Mechanical Engineering Senior Design Team for Oral Presentation at Senior Design Project Showcase (SDPS) Competition. Congratulations to the team.

        

 

It is an honor that the Aero SD team captain (Gevork Gazdzhyan) was awarded as the Top Undergraduate Student of Mechanical Engineering and 2024-2025 College of Engineering and Computer Science Graduating Scholar.

             

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Fall 2023 - Spring 2024

 

 

The 2023-24 Aero Senior design team was a diverse team with 29 students from Mechanical Engineering, Electrical and Computer Engineering, and Computer Science departments. The team designed and manufactured an innovative aircraft with flying wing design in addition to fully autonomous PADA and GTV and participated in 2024 International SAE Aero Design Competition. The team participated in the Advanced Class which is the most challenging category in the competition and received:

·       3rd Place Award for Technical Presentation

 

 

In addition, the team had a well participation in 2024 CSUNPosium and presented the engineering details of the project, receiving a First Place Award in the competition.

 

The team also participated in Senior Design Project Showcase held by CSUN College of Engineering in May 2024 and was awarded as the Top Mechanical Engineering Team for Oral Presentation (https://w2.csun.edu/engineering-computer-science/college/students/senior-design-project-showcase).


 

There were several dedicated students in the team and the team Avionics Lead (Randal Engelhardt) was the selected Top Undergraduate Student of Mechanical Engineering in May 2024.

 

 

Some team photos:

  

 

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Fall 2022 - Spring 2023

 

 

 

 

2022-23 Aero Senior Design team designed and manufactured an innovative aircraft with flying wing design in addition to fully autonomous PADA and GTV. The team participated in 2023 International SAE Aero West Competition:

 

·       2nd Place Standing for Technical Presentation

 

The team participated in the Advanced Class which is the most challenging category in the competition. The team also received 2 awards in 2023 CSUNPosium:

 

·       1st Place, "Aerodynamic analysis of a flying wing aircraft", Raphael Perez, Sahil Keniya, and Ivan Ayon

·       1st Place, "Quantification of carbon fiber interference with radio waves between receiver and transmitter for RC planes in terms of concealment and percentage of signal loss", Brenda Rios and Daniel Lu

 

 

 

 

 

 

 

Primary Aircraft, PADA, and GTV

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PADA

GTV

 

 

 

 

 

 

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Fall 2021 - Spring 2022

 

 

 

 

 

 

2021-22 Aero Senior Design team won 2 awards in 2022 International SAE Aero West Competition:

 

·       2nd Place Award for Mission Performance

·       3rd Place Award for Technical Presentation

 

The team participated in the Advanced Class which is the most challenging category in the competition.

 

                    

 

 

In addition, the Aero Senior Design team won two awards in Senior Design Project Showcase, held by the college of Engineering and Computer Science on Thursday May 5th (https://www.csun.edu/sites/default/files/SDPS2022Brochure5May22FINAL2-lk.pdf):

 

College Top Senior Design Project Display (Grand Prize, Award: $1000)

Top Overall Oral Presentation of Mechanical Engineering Department (Award: $500)

     

 

The team also received 3 First Place awards in 2022 CSUNPosium.

·       1st Place, "Aerodynamic Characteristics of Horizontal and Vertical Tails", Hamza Abdullah and Erick Navarro-Hernandez.

·       1st Place, "Optimization of Electronic Control Systems", Christopher Gonzalez.

·       1st Place, "Aerodynamics Analysis of a Powered Autonomous Delivery Aircraft", Sara Khan and Noe Diaz.

 

CSUN Today: CSUN Team Soars at SAE International Aero Design West Competition

https://csunshinetoday.csun.edu/science-and-technology/csun-team-soars-at-sae-international-aero-design-west-competition/

 

CSUN Today: Engineering and Computer Science Seniors Showcase Their Innovations

https://csunshinetoday.csun.edu/science-and-technology/engineering-and-computer-science-seniors-showcase-their-innovations/

 

 

 

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Fall 2020 - Spring 2021

Aero Senior Design 2020-21 team won the First Place in Mechanical Eng. in Senior Design Project Showcase (SDPS).

 

The team won 4th Place in presentation in 2021 International SAE Aero competition (Advanced class).

 

The students also received 3 Awards (1st and 2nd places) in 2021 CSUNPosium:

·        1st Place- Poster Presentation, Aero Senior Design: “Performance Study of Low Reynolds Number Eppler 423 Airfoil”, Presented by Isaac Chavez

·        2nd Place- Ten Minute Oral Presentation, Aero Senior Design: “Performance Study of a Lifting Fuselage”, Presented by Lorenzo Quijas and Tahir Quettawala

·        2nd Place- Three Minute Oral Presentation, Aero Senior Design: "FEA Analysis on the Colonist Delivery Aircraft Hook Mount”, Presented by Calvin Lau

 

The 2021 SDPS team presentation can be found in the following links:

https://www.csun.edu/sites/default/files/SDPS_Brochure_7May21_with_video_links.pdfLinks to an external site.

 

https://www.youtube.com/watch?v=VkjSwmTVtyE 

 

 

 

 

 

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Fall 2019 - Spring 2020

 

 

 

SAE Aero Competition 2020

CSUN Aero senior design team participated in SAE International Aero Design East Competition in Lakeland, Florida, March 6-8, 2020. The competition consists of 3 classes and the team participated in Advance class which is the most challenging class. The SAE Aero Design competition is to design, manufacture, and test a radio controlled aircraft that can take off, land, and optimally meet the mission requirements. The designed primary aircraft in this project is equipped to deliver 14 Habitat Modules and 7 water bottles along with 3 CDAs each carrying 30 colonists. The guiding philosophy of the design process centers on mission-specific requirements. Integration of supply payload and CDAs was a cornerstone of this philosophy. Closed-form solutions were used to optimize design variables through iteration.

Details of competition and regulations can be found in https://www.sae.org/attend/student-events/sae-aero-design-east.

 

CSUN Senior Design Project Showcase (SDPS 2020)

The primary goal for CSUN Aeronautics is to safely deliver the maximum amount of colonist onto the surface of Mars while maximizing the total days of habitability, based on the Final Flight Score. This aircraft sacrifices a conventional structure for a payload oriented design driven by the SAE Aero Competition- Advanced Class mission objectives. Aerodynamics, structures, avionics, systems and integration, and manufacturing teams worked together to design an aircraft capable of meeting and exceeding mission expectations. Design constraints laid out by SAE Aero Design East Advanced Class include a maximum wingspan of 11 feet, 750 watt power limiter and a maximum take-off weight of 55 pounds. Final flight score is achieved by systematically releasing first the payload, consisting of water bottles and nerf howlers, followed by the autonomous gliders at specific altitudes onto a 50 foot radius target zone. This hands on experience emphasizes the importance of blending together teamwork, knowledge, and dedication.

 

 

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Fall 2018 - Spring 2019

 

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Mission Statement

“The Red Genesis mission is to design and optimize an electric aircraft to transport colonists in autonomous gliders while also dropping food, shelter, and other supplies within a target area in order to make a terrain habitable.”

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Design Philosophy

The design philosophy seeks to minimize the operating empty weight to ensure the aircraft can house the static payload, water supply, habitats, and the mounted Colonist Delivery Craft. The project requires the abilities and concepts learned from the foundational mechanical engineering program while necessitates experience working with composites and machining. Autonomous Colonist Delivery Craft also needs the understanding of GPS guidance systems, programming, and Mechatronics. The team members must be committed to a strict budget and task deadlines.

 

SAE Aero Competition 2019

 

CSUN Aero senior design team participated in SAE International Aero Design West Competition in Van Nuys, CA, April 5-7, 2019. The competition consists of 3 classes and the team participated in Advance class which is the most challenging class. CSUN Aero team got 4th place in Technical Design Report and 4th place in Technical Presentation.

Details of competition and regulations can be found in https://www.sae.org/attend/student-events/sae-aero-design-west/.

2019 SAE Aero Design rules can be found at http://www.saeaerodesign.com/cdsweb/gen/DocumentResources.aspx.

 

CSUN Senior Design Project Showcase (SDPS 2019)

Project Description: The objective of the 2018-2019 CSUN Aero Senior Design Project is to apply engineering fundamentals, analysis skills, and software to an extensive design project with an emphasis in aerospace engineering. Some of the main topics that are addressed in the project are aerodynamics and aircraft design, aircraft structure, stability, propulsion, and flight systems. In this multi-disciplinary project, a new remote controlled aircraft is designed and manufactured to deliver some humanitarian payloads, including water bottles, nerf howlers, and autonomous gliders, into a targeted area. The aircraft is designed to fit the design constraints set by the SAE Aero West Advanced Class Competition, including Maximum 12 ft wingspan, 750 watt power limit for propulsion, and maximum take-off weight of 55 lbs. The payloads are used to achieve a score by systematically releasing them from specific altitudes onto targets. It is a hands-on experience emphasizing the importance of educational values and technology advances. For more info visit:

https://www.csun.edu/sites/default/files/sdps2019.pdf